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Category: Fuselage

Pod Glassing

March 15, 2014April 3, 2014 Ed Cabin Top, Fuselage, RV10 Build

I started by riveting in place some nutplates for the pod switch panel. Then I re-taped off the interface line between what will be clear-coated

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Cowl hinges

March 15, 2014April 3, 2014 Ed Fuselage, Upper Fore Fuse

As I mentioned before, the fiberglass cowl is going to be held onto the plane with aluminum piano hinges. Tonight, I riveted these in place.

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Initial switch pod sanding

March 16, 2014April 3, 2014 Ed Cabin Top, Fuselage, RV10 Build

As it sat after being glassed in place, the switch pod was pretty rough. I did an initial rough sanding with some 50 and 80

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More filling and sanding

March 17, 2014April 3, 2014 Ed Cabin Top, Fuselage, RV10 Build

More of the same tonight. I started by sanding smooth the switch pod again. I also sprayed on some high build primer as a sanding

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Sanding and filling

March 20, 2014April 3, 2014 Ed Cabin Top, Fuselage, RV10 Build

More of the same. It’s ridiculous the amount of time this process sucks up!

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Sanding, filling, cutting, and some more filling.

March 22, 2014April 3, 2014 Ed Cabin Top, Fuselage, RV10 Build

Started off with more sanding and filling. Then it was time for something new: cutting out the Aerosport Products headliner shells. These liners are going

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Sanding, filling, and starting some bracket covers

March 23, 2014April 3, 2014 Ed Cabin Top, Fuselage, RV10 Build

Sanding and filling (x2) on the switch pod forward edge today. I also decided to try to make some fiberglass door strut bracket covers. I’m

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More sanding, more covers

March 24, 2014April 3, 2014 Ed Cabin Top, Fuselage, RV10 Build

Started the night with some more sanding on the front surface of the switch pod. Then I went back to the bracket covers. I shaped

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Strut covers finished, more sanding

March 26, 2014April 3, 2014 Ed Cabin Top, Fuselage, RV10 Build

The fiberglass covers had cured over night, so I popped them off the molds. They turned out pretty good. Once I had the covers off,

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Cabin top priming, part 1

March 29, 2014April 5, 2014 Ed Cabin Top, Fuselage, RV10 Build

Today was finally time to put the first coat of primer on the cabin top. I feel that I’ve got the surfaces that will be

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