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Category: Baffles

Baffling beginnings

September 12, 2014November 21, 2014 Ed 0 Comment Baffles, FWF, RV10 Build

Tonight, I started fabrication of the engine baffles. Pretty straight forward, and it was fun to get back into some good old fashion aluminum work!

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More baffle construction

September 18, 2014November 21, 2014 Ed 0 Comment Baffles, FWF, RV10 Build
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Put some more work in on the baffle general construction. It’s still all pretty straight forward…

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Baffle ramps

September 20, 2014November 21, 2014 Ed 0 Comment Baffles, FWF, RV10 Build
IMG_3450.JPG

Tonight I worked on getting the baffle ramps to fit properly. It’s a little “futzy” getting everything to line up just right, so there was

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More ramp work

September 21, 2014November 21, 2014 Ed 0 Comment Baffles, FWF, RV10 Build
IMG_3460.JPG

There is a lot of tweaking to get the ramp areas just right. There is also a fair bit of work to get the baffles

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Ramp work… again

September 22, 2014November 21, 2014 Ed 0 Comment Baffles, FWF, RV10 Build
IMG_3470.JPG

Tonight, I worked on the ramps again. This time, I was working on constructing the curved transitions from the flat bottom of the ramp the

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And more ramp work

September 23, 2014November 21, 2014 Ed 0 Comment Baffles, FWF, RV10 Build

Yup. Ramp work again. This time, I got the transition curves match drilled, and located, match drilled, and cut out the opening for the heater

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Initial baffle trimming

September 25, 2014November 21, 2014 Ed 0 Comment Baffles, FWF, RV10 Build

I started the baffle trimming. It all comes oversizes and needs to be trimmed to within about 1/4″ of the cowl top once it’s in

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Baffle final trim

September 26, 2014November 21, 2014 Ed 0 Comment Baffles, FWF, RV10 Build
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After the rough trim last night, I was able to put the cowl top on, but I still needed to get the right clearance between

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Baffle clips and tension rods

September 27, 2014November 21, 2014 Ed 0 Comment Baffles, FWF, RV10 Build
IMG_3510.JPG

Today, I started by fabricating a few clips to help hold the baffles tight where there is a joint. I also cut, threaded, and installed

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Aerosport Engine Mount Covers

September 28, 2014November 21, 2014 Ed 0 Comment Baffles, FWF, RV10 Build
IMG_3565.JPG

Today, I installed the Aerosport Products Engine Mount Covers. There are actually two videos for this session. One explaining the covers and how I installed

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RV10 Build Info

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